INSIDE BEAMCUT: A CLOSER LOOK ON HOW OUR ROBOTIC CUTTING SYSTEM WORKS
December 10th, 2025
The Beamcut robotic plasma system stands as the ultimate solution for automating structural steel and profile fabrication. By integrating advanced 6 axis robotics with high definition plasma technology, this system replaces traditional drill lines, beam lines, punches, and coping stations. The result is a consolidated, compact footprint that delivers a fast return on investment while eliminating manual errors.
1. Seamless Production Workflow
The Beamcut is designed to handle every stage of the fabrication process in one continuous flow. From the raw material stage, it automatically executes:
- Layout marking and etching
- Complex hole and slot cutting
- 3D beveling for weld preparation (up to 52°)
- Cutting parts to final length
2. High Payload 6 Axis Robotics
Unlike standard robots, the Beamcut utilizes heavy duty FANUC robot arms with either 25kg (BC25) or 50kg (BC50) payloads. This high payload capacity provides unrivaled protection for the torch and arm, significantly reducing maintenance and maximizing machine uptime in harsh industrial environments.
3. Intelligent Laser Measuring
To account for mill tolerances and variations in material position, the system features a photo laser measuring device. This sensor continuously scans the material, making live adjustments to cut paths and layout locations. This ensures that every cut is accurate to the blueprint regardless of minor bends or rust on the raw steel.
4. The Beamcut Suite Simulator
Every system is powered by Beamcut Suite, which is fully compatible with NC1 and 3D CAD files. This software allows operators to pre program and simulate production offline. By detecting errors in drawings and providing exact runtimes before the first arc is struck, the suite prevents costly mistakes and optimizes material nesting.
5. Safety and Reliability Features
Machitech has engineered the Beamcut for "simple yet robust" operation. A standout feature is the magnetic breakaway torch, which instantly detaches upon impact to prevent damage and initiates an emergency stop. Additionally, the system is Industry 4.0 enabled, providing real time analytics and part traceability through an intuitive operating console.
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